Frame

Design Files For Laser Cutting

_images/lasercut.jpg

Note

If you don’t have access to a laser cutter, you can try searching for a local makerspace that has a laser cutter. Alternatively, you can order laser cut parts from a service like Ponoko or Sculpteo or Big Blue Saw

Bill of Materials

_images/all_parts.jpg

QTY

Description

Part Number

Supplier

1

12” x 12” x 1/4” Acrylic

4615T37

McMaster-Carr

2

Grommet

9600k54

1

Flanged ball bearing

7804K147

4

M4 x 16mm machine screw

92005A220

4

M4 square nut

96887A329

4

M3 x 25mm machine screw

92005A130

4

M3 x 30mm machine screw

92005A132

22

M3 x 10mm machine screw

92000A120

18

M3 Threaded insert

94510A240

4

Spring

9657K267

1

Knob

6479K78

1

350 x 8mm lead screw

3501-0804-0350

ServoCity

1

8mm lead screw nut

545315

1

200 x 8 mm shaft

634310

1

5 mm to 8 mm coupler

B07Q5Q3DCB

Amazon

1

Flanged LMF8UU slide bearing

B00NQ2H8YUF17

2

Limit Switch

255-5122-ND

Digi-Key

2

DIN clip

277-2296-ND

1

Nema 17 bipolar 60Ncm 200steps

17HS24-0644S

STEPPERONLINE

Assembly

Required Tools

  • Phillips screwdriver

  • Flathead screwdriver

  • Allen wrench (included with shaft coupler)

  • Wirecutters

  • Wire strippers

Instructions

1. Assemble base

  • (6) M3 x 10mm screws

  • (2) M3 threaded inserts

  • (2) Limit switches

  • (2) DIN clips

Note

Cut the limit switch wires to 24cm and 9cm.

_images/base_before.jpg _images/base_after.jpg _images/base.gif

2. Assemble end support

  • (1) Flanged ball bearing

  • (1) Grommet

  • (1) 200 x 8 mm shaft

_images/end_before.jpg _images/end_after.jpg _images/end.gif

3. Assemble plunger carriage

  • (10) M3 threaded inserts

  • (8) M3 x 10mm screws

  • (2) M3 x 25mm screws

  • (1) Lead nut

  • (1) Linear bearing

  • (2) Springs

_images/carriage_before.jpg _images/carriage_after.jpg _images/carriage.gif

4. Assemble syringe cradle

  • (6) M3 threaded inserts

  • (4) M3 x 30mm screws

  • (2) M3 x 25mm screws

  • (2) Springs

  • (1) Grommet

_images/motor_mount_before.jpg _images/motor_mount_after.jpg _images/motor_mount.gif

5. Mount motor to syringe cradle

  • (1) Stepper motor

  • (4) M3 x 10mm screws

  • (1) Coupler

  • (1) Syringe cradle

_images/mounted_before.jpg _images/mounted_after.jpg _images/mounting_motor.gif

6. Combine sub-assemblies

  • (1) End support Assembly

  • (1) Motor Assembly

  • (1) Carriage Assembly

  • (4) M4 x 16mm screws

  • (4) M4 square nuts

Note

Cut the motor wires to 5cm.

_images/subs_before.jpg _images/subs_after.jpg _images/subassemble.gif

7. Install leadscrew, and connect Motor controller

  • (1) Lead screw

  • (1) Knob

  • (1) Motor Controller

  • (4) M3 x 10mm screws

_images/final_before.jpg _images/final_after.jpg _images/screw_and_pcb.gif